Olympus OmniScan X3 64:128 Flaw Detector

Olympus OmniScan X3 64:128 Flaw Detector, offering superior imaging and greater acquisition speeds with a high-resolution phased array ultrasonic testing (PAUT) and total focusing method (TFM) flaw detector

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$31,000

Olympus OmniScan X3 64:128 Flaw Detector, offering superior imaging and greater acquisition speeds with a high-resolution phased array ultrasonic testing (PAUT) and total focusing method (TFM) flaw detector, ideal for precise, high-speed inspections of complex materials.

The OmniScan X3 64:128 is a complete phased array toolbox, designed for industries requiring effective and efficient flaw detection, ensuring safety, compliance, and operational excellence. Innovative TFM and advanced PA capabilities help you identify flaws with confidence while powerful software tools and simple workflows improve your productivity.

OmniScan X3 64:128 Phased Array and TFM Flaw Detector with Advanced Capabilities

Olympus-OmniScan-X3-64-Power-You-Can-Carry

Power You Can Carry

Housed in the field-proven rugged and portable OmniScan X3 enclosure, the OmniScan X3 64 flaw detector’s powerful focusing capabilities supported by its larger element-aperture capacity enable you to fully exploit 64-element phased array probes and 128-element aperture TFM. Utilize its enhanced performance to meet the inspection challenges of thick and attenuative materials and expand your potential to develop new procedures for a wider range of applications.

Confidence You Can See

The OmniScan X3 flaw detector is a complete phased array toolbox. Powerful tools, including total focusing method (TFM) imaging and advanced visualization capabilities, backed by its high image quality enable you to complete your inspection with greater confidence.

Confirm Your TFM Beam Coverage in Advance

The Acoustic Influence Map (AIM) tool provides you with an instant visual model of the sensitivity based on your TFM mode, probe, settings, and simulated reflector.

The AIM tool takes the guesswork out of creating your scan plan—visualize the effect of a wave set (TFM mode), see where sensitivity stops, and adjust your scan plan accordingly.

See What You’ve Been Missing with PCI

Our innovative amplitude-free live phase coherence imaging (PCI) improves small-defect sensitivity and penetration in noisy materials, all while easing your setup and simplifying sizing. Available on the OmniScan X3 64 flaw detector as of MXU 5.10.

Virtual Collaboration, Virtually Anywhere

The X3 Remote Collaboration Service (X3 RCS) enables you to share your screen, allow a remote collaborator to control the unit, and host a video conference with participants located almost anywhere in the world.

Improved, Faster Calibration

The OmniScan X3 calibrator tracks the signals at high speed. Perform multigroup calibrations in minutes.

Familiar Yet Improved OmniScan Experience

Users who own or trained on an OmniScan will transition easily to the OmniScan X3 flaw detector, and new users will find it easy to learn.

Benefit from 64-Pulser Phased Array

Exploit the full potential of 64-element phased array probes using the OmniScan X3 64 flaw detector to achieve improved resolution at the focal point.

Slide Right: Acquired using a 32-channel OmniScan X3 unit with a 64-element probe (5L64-A32 model), this S-scan is a high-quality image but the resolution reflects the fact that only the middle 32 elements could be used for the focal law.

Slide Left: Using a full 64-element aperture (5L64-A32 probe), the OmniScan X3 64 flaw detector provides better PA resolution at the focal point, enabling you to more easily distinguish indications that are close together or in a cluster.

Access Full 128-Element Aperture TFM
Made possible by new generation electronics, TFM imaging offers better focusing capabilities for smaller indications and an improved signal-to-noise ratio (SNR). With its 128-element aperture capacity, the OmniScan X3 64 model provides enhanced image clarity.

Slide Right: This TFM image was acquired with 64 elements of a 128-element probe (3.5L128-I4 model) using an OmniScan X3 32-channel model.

Slide Left: Here, the OmniScan X3 64 flaw detector enabled us to use the full 128-element aperture of our 3.5 MHz, 128-element I4 probe. Note the improved resolution and reduced background noise.

Acquire up to 4X Faster TFM

Achieve total focusing method (TFM) acquisition speeds of up to 4 times faster when using a 64-element probe. Compared to models with 32 pulsers, the OmniScan X3 64 flaw detector offers a significant improvement in efficiency owing to its larger aperture capability.

Improved Phased Array

Up to 3x as fast as the OmniScan MX2 flaw detector (max pulse repetition frequency)
Single TOFD menu for an accelerated calibration workflow
800% high amplitude range reduces the need to rescan
Onboard Dual Linear Array™ and Dual Matrix Array™ probe support accelerates setup creation

Ease Corrosion Monitoring Using Phased Array

Using phased array to inspect corrosion offers many benefits, including excellent coverage and resolution. However, becoming proficient in phased array techniques can be challenging. The OmniScan X3 flaw detector combines advanced functions such as gate synchronization with thoughtfully designed software and simplified menus, so you can obtain accurate data more easily. Configure your setup quickly thanks to its A-scan synchronization processing and manual time-corrected gain (TCG).

OmniScan X3 Series Specifications

These specifications apply to all OmniScan X3 and OmniScan X3 64 models.

Type Multigroup, multimode ultrasonic flaw detector
Size (W × H × D) 335 mm x 221 mm x 151 mm (13.2 in. x 8.7 in. x 5.9 in.)
Weight 5.7 kg (12.6 lb) (with 1 battery)
Hard Drive Capacity OmniScan X3 : Internal 64 GB SSD
OmniScan X3 64 : Internal 1TB SSD
extendable using an external USB drive
Storage Devices SDHC and SDXC cards or most standard USB storage devices
Compatible only with NTFS and FAT32 formats.
Max Onboard File Size 25 GB
GPS Yes (unless specified otherwise for some regions)
Alarms 3
Wireless Connection Yes – wireless LAN dongle included in the package (model varies according to region)
PA Connectors 1 connector
UT Connectors 4 (2 channels P/R)
Certifications ISO 18563-1:2015
ISO-22232-1:2020
Display
Type TFT LCD with resistive touch screen
Size 269 mm (10.6 in.)
Resolution 1280 × 768 pixels
Number of Colors 16 million
Viewing Angles Horizontal: −85° to 85°
Vertical: −85° to 85°
I/O Ports
USB 2.0 2 ports (one hidden behind the battery)
USB 3.0 1 port
Video Output Video out (HDMI)
Memory Card SDHC port
Communication Ethernet
I/O Lines
Encoder 2-axis encoder line (quadrature quadrature direction)
Digital Input 6 digital inputs, TTL
Digital Output 5 digital outputs, TTL
Acquisition On/Off Switch Through the configuration of a digital input
Power Output Line 5 V nominal, 1 A (short-circuit protected), and 12 V output at 1 A
External DC Supply
DC-IN Voltage 15 VDC to 18 VDC (min. 50 W)
Connector Circular, 2.5 mm pin diameter, center-positive
Battery
Type Lithium-ion battery
Capacity 87 Wh
Number of Batteries 2
Life 5 hours using 2 batteries (hot-swap capable)
PA/UT Configuration
Bit Depth 16 bits
Maximum PRF 20 kHz
Frequency
Effective Digitizing Frequency Up to 100 MHz
Display
Refresh Rate A-scan: 60 Hz; S-scan: 20 Hz to 30 Hz
Envelope (echo-dynamic mode) Yes: Volume-corrected S-scan (30 Hz)
A-Scan Height Up to 800%
Synchronization
On Internal Clock 1 Hz to 10 kHz
External Pace Yes
On Encoder On 2 axes: from 1 to 65,536 steps

Data Specifications

Processing
Maximum Number of A-Scan Data Points Up to 16,384
Real-Time Averaging PA: 2, 4, 8, 16
UT: 2, 4, 8, 16, 32, 64
Rectification RF, full wave, half wave+, half wave-
Filtering PA channel (OmniScan X3): 8 low-pass, 6 band-pass, and 4 high-pass filters
PA channel (OmniScan X3 64): 9 band-pass and 7 high-pass filters
UT channel: 8 low-pass, 6 band-pass, and 4 high- pass filters (3 additional filters when configured in TOFD)
Video Filtering Smoothing (adjusted to the probe frequency range)
Programmable TCG
Number of Points 32: One TCG (time-corrected gain) curve per focal law
Range PA (standard): 40 dB per step of 0.1 dB
UT: 100 dB per step of 0.1 dB
Maximum Slope PA (standard): 40 dB/10 ns
UT: 40 dB/10 ns

Acoustic Specifications

Model

OmniScan X3

OmniScan X3 64

Both

Pulser

PA Channel

PA Channel

UT Channels

Voltage

40 V, 80 V, and 115 V

10 Vpp, 20 Vpp, 40 Vpp, 80 Vpp, 120 Vpp, and 160 Vpp

85 V, 155 V, and 295 V

Pulse Width

Adjustable from 30 ns to 500 ns; resolution of 2.5 ns

Adjustable from 30 ns to 1000 ns (half period of bipolar pulse or duration of negative of pulse); resolution of 5 ns

Adjustable from 30 ns to 1,000 ns; resolution of 2.5 ns

Fall Time

< 10 ns

< 10 ns

< 10 ns

Pulse Shape

Negative square pulse

Bipolar negative-positive square pulse Negative square pulse

Output Impedance

28 Ω in pulse-echo
24 Ω in pitch-catch

35 Ω

< 30 Ω

Receiver

PA Channel

-

UT Channels

Gain Range

0 dB to 80 dB maximum input signal; 550 mVp-p (full-screen height).

0 dB to 80 dB; maximum input signal 900 mVp-p (full-screen height).

0 dB to 120 dB maximum input signal; 34.5 Vp-p (full-screen height).

Input Impedance

57 Ω ± 10% at 9 MHz in pulse-echo
100 Ω ± 10% at 9 MHz in pitch-catch

120 Ω ±10 % at 13 MHz

50 Ω in pulse-echo mode
50 Ω in pulse-receive mode

System Bandwith

0.5 MHz to 18 MHz

0.2 MHz to 26.5 MHz

0.25 MHz to 28 MHz

Beam Formation

PA Channel

-

UT Channels

Scan Type

Single, linear, sectorial, compound, and TFM

-

-

Maximum Aperture

OMNIX3-PATFM1664PR = 16 elements
OMNIX3-PATFM16128PR = 16 elements
OMNIX3-PATFM32128PR = 32 elements

OMNIX3-PATFM64128PR = 64 elements

-

Number of Receiving Elements

OMNIX3-PATFM1664PR = 64 receiving elements
OMNIX3-PATFM16128PR = 128 receiving elements
OMNIX3-PATFM32128PR = 128 receiving elements

OMNIX3-PATFM64128PR =128 elements

-

Number of Focal Laws

Up to 1024

-

-

Delay Range Transmission

0 µs to 10 µs in 2.5 ns increments

0 µs to 10 µs in 5 ns increments

-

Delay Range Reception

0 µs to 6.4 µs in 2.5 ns increments

-

-

TFM/FMC

Supported Modes

Pulse-echo: L-L, T-T, and TT-TT
Self-tandem: LL-L, TT-T, TT-L, TL-T, LT-T, TTT-TT, and TL-L

Number of Groups

Up to 4 simultaneous TFM groups

Maximum Aperture

64-element aperture for 64:128PR
64-element extended aperture (32:128PR only)
32-element extended aperture for 16:64PR and 16:128PR
128-element extended aperture for 64:128PR

Image Resolution

Up to 1024 × 1024 (1 M points) for each TFM group

Live TFM Envelope

Yes

Operating Environment

Ingress Protection Rating

IP65 certified (completely protected against dust and water jets from all directions (6.3 mm nozzle))

Shockproof Rating

Drop tested according to MIL-STD-810G

Intended Use

Indoor and outdoor use

Altitude

Up to 2,000 m (6,561 ft)

Operating Temperature

−10 °C to 45 °C (14 °F to 113 °F)

Storage Temperature

−20 °C to 60 °C (−4 °F to 140 °F) (with battery inside)
−20 °C to 70 °C (−4 °F to 158 °F) (with no battery inside)