Olympus OmniScan X3 64:128 Flaw Detector, offering superior imaging and greater acquisition speeds with a high-resolution phased array ultrasonic testing (PAUT) and total focusing method (TFM) flaw detector
Condition: NewThe OmniScan X3 64:128 is a complete phased array toolbox, designed for industries requiring effective and efficient flaw detection, ensuring safety, compliance, and operational excellence. Innovative TFM and advanced PA capabilities help you identify flaws with confidence while powerful software tools and simple workflows improve your productivity.
Housed in the field-proven rugged and portable OmniScan X3 enclosure, the OmniScan X3 64 flaw detector’s powerful focusing capabilities supported by its larger element-aperture capacity enable you to fully exploit 64-element phased array probes and 128-element aperture TFM. Utilize its enhanced performance to meet the inspection challenges of thick and attenuative materials and expand your potential to develop new procedures for a wider range of applications.
The OmniScan X3 flaw detector is a complete phased array toolbox. Powerful tools, including total focusing method (TFM) imaging and advanced visualization capabilities, backed by its high image quality enable you to complete your inspection with greater confidence.
The Acoustic Influence Map (AIM) tool provides you with an instant visual model of the sensitivity based on your TFM mode, probe, settings, and simulated reflector.
The AIM tool takes the guesswork out of creating your scan plan—visualize the effect of a wave set (TFM mode), see where sensitivity stops, and adjust your scan plan accordingly.
Our innovative amplitude-free live phase coherence imaging (PCI) improves small-defect sensitivity and penetration in noisy materials, all while easing your setup and simplifying sizing. Available on the OmniScan X3 64 flaw detector as of MXU 5.10.
The X3 Remote Collaboration Service (X3 RCS) enables you to share your screen, allow a remote collaborator to control the unit, and host a video conference with participants located almost anywhere in the world.
The OmniScan X3 calibrator tracks the signals at high speed. Perform multigroup calibrations in minutes.
Users who own or trained on an OmniScan will transition easily to the OmniScan X3 flaw detector, and new users will find it easy to learn.
Exploit the full potential of 64-element phased array probes using the OmniScan X3 64 flaw detector to achieve improved resolution at the focal point.
Slide Right: Acquired using a 32-channel OmniScan X3 unit with a 64-element probe (5L64-A32 model), this S-scan is a high-quality image but the resolution reflects the fact that only the middle 32 elements could be used for the focal law.
Slide Left: Using a full 64-element aperture (5L64-A32 probe), the OmniScan X3 64 flaw detector provides better PA resolution at the focal point, enabling you to more easily distinguish indications that are close together or in a cluster.
Access Full 128-Element Aperture TFM
Made possible by new generation electronics, TFM imaging offers better focusing capabilities for smaller indications and an improved signal-to-noise ratio (SNR). With its 128-element aperture capacity, the OmniScan X3 64 model provides enhanced image clarity.
Slide Right: This TFM image was acquired with 64 elements of a 128-element probe (3.5L128-I4 model) using an OmniScan X3 32-channel model.
Slide Left: Here, the OmniScan X3 64 flaw detector enabled us to use the full 128-element aperture of our 3.5 MHz, 128-element I4 probe. Note the improved resolution and reduced background noise.
Achieve total focusing method (TFM) acquisition speeds of up to 4 times faster when using a 64-element probe. Compared to models with 32 pulsers, the OmniScan X3 64 flaw detector offers a significant improvement in efficiency owing to its larger aperture capability.
Up to 3x as fast as the OmniScan MX2 flaw detector (max pulse repetition frequency)
Single TOFD menu for an accelerated calibration workflow
800% high amplitude range reduces the need to rescan
Onboard Dual Linear Array™ and Dual Matrix Array™ probe support accelerates setup creation
Using phased array to inspect corrosion offers many benefits, including excellent coverage and resolution. However, becoming proficient in phased array techniques can be challenging. The OmniScan X3 flaw detector combines advanced functions such as gate synchronization with thoughtfully designed software and simplified menus, so you can obtain accurate data more easily. Configure your setup quickly thanks to its A-scan synchronization processing and manual time-corrected gain (TCG).
These specifications apply to all OmniScan X3 and OmniScan X3 64 models.
Type | Multigroup, multimode ultrasonic flaw detector |
Size (W × H × D) | 335 mm x 221 mm x 151 mm (13.2 in. x 8.7 in. x 5.9 in.) |
Weight | 5.7 kg (12.6 lb) (with 1 battery) |
Hard Drive Capacity | OmniScan X3 : Internal 64 GB SSD OmniScan X3 64 : Internal 1TB SSD extendable using an external USB drive |
Storage Devices | SDHC™ and SDXC™ cards or most standard USB storage devices Compatible only with NTFS and FAT32 formats. |
Max Onboard File Size | 25 GB |
GPS | Yes (unless specified otherwise for some regions) |
Alarms | 3 |
Wireless Connection | Yes – wireless LAN dongle included in the package (model varies according to region) |
PA Connectors | 1 connector |
UT Connectors | 4 (2 channels P/R) |
Certifications | ISO 18563-1:2015 ISO-22232-1:2020 |
Display | |
Type | TFT LCD with resistive touch screen |
Size | 269 mm (10.6 in.) |
Resolution | 1280 × 768 pixels |
Number of Colors | 16 million |
Viewing Angles | Horizontal: −85° to 85° Vertical: −85° to 85° |
I/O Ports | |
USB 2.0 | 2 ports (one hidden behind the battery) |
USB 3.0 | 1 port |
Video Output | Video out (HDMI) |
Memory Card | SDHC port |
Communication | Ethernet |
I/O Lines | |
Encoder | 2-axis encoder line (quadrature quadrature direction) |
Digital Input | 6 digital inputs, TTL |
Digital Output | 5 digital outputs, TTL |
Acquisition On/Off Switch | Through the configuration of a digital input |
Power Output Line | 5 V nominal, 1 A (short-circuit protected), and 12 V output at 1 A |
External DC Supply | |
DC-IN Voltage | 15 VDC to 18 VDC (min. 50 W) |
Connector | Circular, 2.5 mm pin diameter, center-positive |
Battery | |
Type | Lithium-ion battery |
Capacity | 87 Wh |
Number of Batteries | 2 |
Life | 5 hours using 2 batteries (hot-swap capable) |
PA/UT Configuration | |
Bit Depth | 16 bits |
Maximum PRF | 20 kHz |
Frequency | |
Effective Digitizing Frequency | Up to 100 MHz |
Display | |
Refresh Rate | A-scan: 60 Hz; S-scan: 20 Hz to 30 Hz |
Envelope (echo-dynamic mode) | Yes: Volume-corrected S-scan (30 Hz) |
A-Scan Height | Up to 800% |
Synchronization | |
On Internal Clock | 1 Hz to 10 kHz |
External Pace | Yes |
On Encoder | On 2 axes: from 1 to 65,536 steps |
Processing | |
Maximum Number of A-Scan Data Points | Up to 16,384 |
Real-Time Averaging | PA: 2, 4, 8, 16 UT: 2, 4, 8, 16, 32, 64 |
Rectification | RF, full wave, half wave+, half wave- |
Filtering | PA channel (OmniScan X3): 8 low-pass, 6 band-pass, and 4 high-pass filters PA channel (OmniScan X3 64): 9 band-pass and 7 high-pass filters UT channel: 8 low-pass, 6 band-pass, and 4 high- pass filters (3 additional filters when configured in TOFD) |
Video Filtering | Smoothing (adjusted to the probe frequency range) |
Programmable TCG | |
Number of Points | 32: One TCG (time-corrected gain) curve per focal law |
Range | PA (standard): 40 dB per step of 0.1 dB UT: 100 dB per step of 0.1 dB |
Maximum Slope | PA (standard): 40 dB/10 ns UT: 40 dB/10 ns |
Model |
OmniScan X3 |
OmniScan X3 64 |
Both |
---|---|---|---|
Pulser |
PA Channel |
PA Channel |
UT Channels |
Voltage |
40 V, 80 V, and 115 V |
10 Vpp, 20 Vpp, 40 Vpp, 80 Vpp, 120 Vpp, and 160 Vpp |
85 V, 155 V, and 295 V |
Pulse Width |
Adjustable from 30 ns to 500 ns; resolution of 2.5 ns |
Adjustable from 30 ns to 1000 ns (half period of bipolar pulse or duration of negative of pulse); resolution of 5 ns |
Adjustable from 30 ns to 1,000 ns; resolution of 2.5 ns |
Fall Time |
< 10 ns |
< 10 ns |
< 10 ns |
Pulse Shape |
Negative square pulse |
Bipolar negative-positive square pulse Negative square pulse |
|
Output Impedance |
28 Ω in pulse-echo |
35 Ω |
< 30 Ω |
Receiver |
PA Channel |
- |
UT Channels |
Gain Range |
0 dB to 80 dB maximum input signal; 550 mVp-p (full-screen height). |
0 dB to 80 dB; maximum input signal 900 mVp-p (full-screen height). |
0 dB to 120 dB maximum input signal; 34.5 Vp-p (full-screen height). |
Input Impedance |
57 Ω ± 10% at 9 MHz in pulse-echo |
120 Ω ±10 % at 13 MHz |
50 Ω in pulse-echo mode |
System Bandwith |
0.5 MHz to 18 MHz |
0.2 MHz to 26.5 MHz |
0.25 MHz to 28 MHz |
Beam Formation |
PA Channel |
- |
UT Channels |
Scan Type |
Single, linear, sectorial, compound, and TFM |
- |
- |
Maximum Aperture |
OMNIX3-PATFM1664PR = 16 elements |
OMNIX3-PATFM64128PR = 64 elements |
- |
Number of Receiving Elements |
OMNIX3-PATFM1664PR = 64 receiving elements |
OMNIX3-PATFM64128PR =128 elements |
- |
Number of Focal Laws |
Up to 1024 |
- |
- |
Delay Range Transmission |
0 µs to 10 µs in 2.5 ns increments |
0 µs to 10 µs in 5 ns increments |
- |
Delay Range Reception |
0 µs to 6.4 µs in 2.5 ns increments |
- |
- |
Supported Modes |
Pulse-echo: L-L, T-T, and TT-TT |
---|---|
Number of Groups |
Up to 4 simultaneous TFM groups |
Maximum Aperture |
64-element aperture for 64:128PR |
Image Resolution |
Up to 1024 × 1024 (1 M points) for each TFM group |
Live TFM Envelope |
Yes |
Ingress Protection Rating |
IP65 certified (completely protected against dust and water jets from all directions (6.3 mm nozzle)) |
---|---|
Shockproof Rating |
Drop tested according to MIL-STD-810G |
Intended Use |
Indoor and outdoor use |
Altitude |
Up to 2,000 m (6,561 ft) |
Operating Temperature |
−10 °C to 45 °C (14 °F to 113 °F) |
Storage Temperature |
−20 °C to 60 °C (−4 °F to 140 °F) (with battery inside)
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